Molten Metal Pyrometer with RS485 Interface – LMI-2010

Molten Metal Pyrometer with RS485 Interface – LMI-2010

Product Description :

LMI-2010 – Molten Metal Temperature Indicator

Molten metal Temperature Indicator (LMI-2010-V2): Libratherm offers an improved version of LMI-2010, in which the user can select two types of measurement from a single instrument: Spot and Continuous Temperature Measurement of Ferrous and Non-Ferrous Molten Metals.


1) Spot measurement (SM) uses disposable thermocouple tips, where the disposable thermocouple tip is dipped into the molten metal for 3 to 5 seconds and then withdrawn. In this short measurement time, the operator is guided through the measurement cycle by audio/visual alarms for thermocouple continuity, measurement in progress and measurement over. Once the measurement is over, the final reading is latched onto the display. Any error in measurement due to the thermocouple open condition is immediately detected and informed by activating the audio/visual alarm. This is a very common practice in the industry. The last measured value will remain latched on the display till the next measurement is performed.


LMI-2010 is designed to measure and display the molten metal temperature in very short intervals. The indicator is rugged, reliable, field-proven and very easy to operate. Users can select the desired thermocouple type and set other parameters using the front panel keyboard. The thermocouple input circuit is optically isolated from the main circuit to avoid the ground line and RFI/EMI interference during the measurement.


During measurement, the indicator ignores the slag temperature, and the Average or Plateau reading is determined using the advanced algorithm. The same is latched and displayed on the bright 7-segment 2” red LED. The latched readings are transmitted on two wire RS-485 buses for remote display and computer interface. The last 100 readings are stored in the built-in memory and can be recalled. Analogue retransmission of the Latched reading in isolated 4-20mA is also provided for remote measurement using the external device.


Added Features: LMI-2010 has the facility to work with single DIP Thermocouple and Multi DIP thermocouple TIPS. The system comes to READY mode every time the new TIP is connected to the Lance or when the same TIP is reused for multiple measurements.


2) Continuous measurement (CM) uses a permanent thermocouple installed inside the molten metal. The type of thermocouple and temperature measurement range entirely depends on the type of metal, such as Brass, Copper, Aluminum, Iron, etc. CM allows users to monitor the temperature online on local digital and large remote displays. In this method, event indications are not generated.


Large or Remote Display (LRU-2010): Libratherm also offers a 32-bit microcontroller-based remote display compatible with LMI-2010. This remote display model LRU-2010 captures the reading from LMI-2010 on an RS-485 2-wire bus, indicating the latched reading on a 4” or 8” large red 7-segment LED display. With a single LMI-2010-V2, 5 x LRU-2010 can be connected in a serial multi-drop configuration. This display works on 230VAC and can be mounted at a suitable height for distant viewing.


Lamp and Hooter Box (LLC-2010): For remote audio/visual indications – Libratherm offers this unit – which can be driven from the potential free contacts available from LMI-2010.

Key Features :
ParametersDescription
InputR, S and B type thermocouple (user selectable through front panel) Optically Isolated Input
Input Sampling time25 samples per second or 40 milliseconds per sample.
RangeFull positive range of the selected input
R and S type: 0 to 1768°C, B type: 0 to 182°C or
R and S type: 32 to 3210o F, B type: 32 to 3300°F
(Unit of measurement can be given as user selectable - OPTIONAL)
Indicating AccuracyBetter than +/-0.2% of the range (Software Linearized)
Measurement ApplicationDIP(SPOT), Continuous, or Multi DIP temperature measurement.
Resolution1°C (factory set to UNIT °C) – UOM °F can be provided on request.
Cold Junction CompensationAutomatic using a built-in semiconductor sensor from 10°C to 60°C.
Accuracy of +/-0.5°C in the range of 10 to 60°C.
Offset Correction+/- 100oC in step of 1oC.
Display4-digit – 2” (45 mm character height) red seven-segment LED display
Measurement Time2 to 9 seconds (user-programmable)
Measurement Start TemperatureFrom 500°C up to the full range of the selected thermocouple (user-programmable)
Plateau Detection1 to 99 °C (user programmable)
LED indication13 front panel LEDs for various functions
Audio / Visual Alarm IndicationProvided for Thermocouple continuity, Measurement in progress, and Measurement Over, using the built-in lamps and speaker.
Retransmission Current OutputLinearized and Isolated 4-20mA output signal proportional to the measured temperature, RLmax = 500 ohms.
4-20mA range: For R/S TC 768°C to 1768°C. For B TC 820°C to 1820°C
Relay OutputPotential free relay changeover contacts for driving remote audio/visual indicator - LLC-2010. Relay contacts are rated for 5A @ 230VAC.
Data Storage 100 measurement readings are stored in the internal memory, which can be recalled on demand.
Serial CommunicationSerial data output over RS-485 – 2-wire for remote 4” / 8” display (LRU- 2010) or computer interface - baud rate 9600 bps.
Number of Remote Display1 to 10 nos. of remote display units (LRU-2010-4” or LRU-2010-8”) can be connected to a single LMI-2010V2.
Supply90 to 250VAC, 50/60Hz @ 15VA max.
Storage/Operating ConditionsMaximum temperature of 60oC@90% RH (Non-condensing)
EnclosureDust-free - Metallic powder-coated enclosure.
Panel Size350 (w) x 350 (h) x 200 (d) mm. (excluding mounting clamps)
Weight5.0 Kg (approx.)
MountingWall mount keyholes or side clamps are provided
Sr. No.ModelSpecificationsPart No.
1.1LMI-2010-V2-PNLMolten metal Temperature Indicator + Relay contacts for external Lamp box LLC-20103500-1
1.2LMI-2010-V2-PNLMolten metal Temperature Indicator + Relay contacts for external Lamp box LLC-2010 + RS-485 interface for external LRU-2010-4 or LRU-2010-83500-2
1.3LMI-2010-V2-PNLMolten metal Temperature Indicator + Relay contacts for external Lamp box LLC-2010 + RS-485 interface for external LRU-2010-4 or LRU-2010-8 + 4-20mA isolated retransmission output.3500-3
1.4LMI-2010-V2-PNLMolten metal Temperature Indicator + Relay contacts for external Lamp box LLC-2010 + RS-485 interface for external LRU-2010-4 or LRU-2010-8 + Standard computer software and RS-485 to USB Converter.3500-4
1.5LMI-2010-PNLMolten metal Temperature Indicator + Relay contacts for external Lamp box LLC-2010 + GSM modem for SMS alert facility.3500-5

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