Single Phase Thyristor DC Rectifier – POW-1-DCR
Single Phase Thyristor DC Rectifier – POW-1-DCR
Product Description :
POW-1-DCR – Single Phase SCR-based full Wave half control DC Rectifier with CT feedback.
Libratherm offers a ready-to-use Thyristor DC Rectifier ranging from 10A/Single phase to 500A/3 phase. Single Phase/Two Phase rectifiers are built using triggering card model LTC-13, and three-phase rectifier is built using LTC-18 card. The SCR modules are mounted on suitable size aluminium heat sinks with input and output clip-on-type heavy-duty connectors or aluminium /copper bus bars, semiconductor fuses, and thermal cutouts. The entire assembly is fitted inside an MS powder-coated enclosure, which can be easily mounted inside the closed control panel. Libratherm offers a complete, ready-to-use control panel with a suitable PID / Program voltage/current controller and other switch gears as per user specifications and requirements. The DC output voltage from such a single-phase or three-phase rectifier is unfiltered, and the user needs to incorporate an external LC filter to reduce the ripple factor as per the application demand.
Key Features:
- Digital Firing Cards for single-phase/two-phase/three-phase rectifiers – Field-proven for 25+ years.
- Semikron brand SCR Modules—The SKKT Series is used for three-phase AC-to-DC control, and the SKKH series or equivalent is used for single-phase AC-to-DC control.
- Auto-detection of phase sequence and auto-synchronization.
- Heatsinks are mounted with thermistors to protect against overheating and auto cut-off in case of over-temperature.
- Built-in Current Limit and Overcurrent Trip facility to limit the desired current through the DC load.
- Soft start and Soft stop voltage across the load.
- Does not incorporate any LC filter at the output.
- A separate auxiliary supply of 230 VAC with a built-in RFI/EMI filter protects electronics from line voltage fluctuations and RFI/EMI electrical noise.
- Suitable RC snubber and surge suppressors are incorporated to protect SCR Modules.
- High-speed ball bearing type cooling fan – To keep Thyristor cool.
- Built-in safety fuses for the cooling fan and Auxiliary supply.
- Rugged metal enclosure & modular design – easy to install & easy to maintain.
Applications:
Thyristor DC rectifiers have varied applications and can be used for electroplating, ETP/STP water purification, battery charger, induction heating, anodic and cathodic corrosion protection, etc. DC rectifiers built using thyristors have many advantages, such as smooth variable DC voltage and current output from 0 to 100%, soft increase and decrease of DC voltage and current across the load, and DC control through CT or shunt feedback.
For a single-phase rectifier, two SCR / Diode full wave bridge configuration is used, and for a three-phase rectifier, three SCR/SCR full wave bridge configuration is used (As shown in diagram 1).
| Parameters | Description |
|---|---|
| Available Ratings | 10A/Single phase to 500A/3 phase |
| Available Rectifier Configuration | Single-phase / Two Phase full wave bridge (2 SCR + 2 Diode) Three-phase full wave bridge (6 SCR) |
| Control Action | Phase angle control (self-synchronized) |
| Control Signal | (4-20) mA / (0-5) VDC / (0-10) VDC / Potentiometer – user selectable |
| No Load DC Voltage Output | 0 to 207VDC @ 230VAC (POW-1-DCR) 0 to 372VDC @ 415VAC (POW-2-DCR) 0 to 560VDC @ 415VAC (POW-3-DCR) Any other low-voltage input for low-voltage DC |
| Ripple Factor | For POW-1-DCR and POW-2-DCR – 0.482 For POW-3-DCR – 0.055 |
| DI DO control | a) Potential free contact input (DI) to remotely start/stop the Rectifier b) Potential free contact output (DO1) to indicate the status of the Rectifier ON or OFF. c) Potential free contact output (DO2) to indicate Overload condition (Trip Contact). |
| AO (Optional) | Single and Isolated 4-20mA proportional to the DC voltage or Current |
| Smooth Control | Adjustable Ramp Up and Ramp Down Time for the soft output voltage increase and decrease. (Settable in the range of 2 to 20 seconds) |
| Current Control | Using on-card Current Limit and Overload Trip settings. |
| Load Type | Suitable for resistive load or electrodes in the electrolytes |
| Aux. Supply Voltage | 230VAC +/- 10%, 50/60 Hz, (POW-1-DCR and POW-3-DCR) 415 +/- 10% 50/60 Hz (POW-2-DCR) |
| Available Models | As given in the above table (Under Model-wise description) |
| Other accessories provided with each Thyristor Rectifier | a) RC snubber / MOV across the SCRs to protect against voltage transients dv/dt b) Thermal cut-out switch on the heat sink – to protect thyristors against overheating. c) Cooling fan on heat sinks. Heavy-duty input/output Copper or Aluminum Bus bars are used for supply and load connections. |
| Size | As per the Thyristor Ordering Information table given below. |
| Mounting | Thyristor rectifiers can be mounted on the base plate of the control panel using four screws/bolts. |
| Certification | CE certified (Low Voltage Directives – 2014/35/EU and EMC Directives – 2014/30/EU) |
| SINGLE-PHASE THYRISTOR DC RECTIFIER (4KW TO 100KW) OPERATING ON 230VAC | |||
|---|---|---|---|
| Model | Product Description | Size (H x W x D) mm | Part. No. |
| POW-1-DCR-20 (4KW) | Single-phase DC rectifier suitable for a max DC load of 20A @ 200 VDC with current control and overload protection | 190 x 120 x 100 | 2607-1 |
| POW-1-DCR-40 (8KW) | Single-phase DC rectifier suitable for a max DC load of 40A @ 200 VDC with current control and overload protection | 190 x 130 x 110 | 2607-2 |
| POW-1-DCR-50 (10KW) | Single-phase DC rectifier suitable for a max DC load of 50A @ 200 VDC with current control and overload protection | 220 x 140 x 205 | 2607-3 |
| POW-1-DCR-100 (20KW) | Single-phase DC rectifier suitable for max DC load of 75A @ 200VDC with current control and overload protection | 220 x 140 x 205 | 2607-4 |
| POW-1-DCR-150 (30KW) | Single-phase DC rectifier suitable for a max DC load of 100A @ 200 VDC with current control and overload protection | 220 x 140 x 205 | 2607-5 |
| POW-1-DCR-150 (30KW) | Single-phase DC rectifier suitable for a max DC load of 150A @ 200 VDC with current control and overload protection | 325 x 185 x 245 | 2607-6 |
| POW-1-DCR-200 (40KW) | Single-phase DC rectifier suitable for a max DC load of 150A @ 200 VDC with current control and overload protection | 325 x 185 x 245 | 2607-6 |
| POW-1-DCR-250 (50KW) | Single-phase DC rectifier suitable for a max DC load of 200A @ 200 VDC with current control and overload protection | 325 x 185 x 245 | 2607-7 |
| POW-1-DCR-250 (50KW) | Single-phase DC rectifier suitable for a max DC load of 250A @ 200 VDC with current control and overload protection | 325 x 185 x 245 | 2607-8 |
| POW-1-DCR-300 (60KW) | Single-phase DC rectifier suitable for a max DC load of 300A @ 200 VDC with current control and overload protection | 325 x 185 x 245 | 2607-9 |
| POW-1-DCR-400 (80KW) | Single-phase DC rectifier suitable for a max DC load of 400A @ 200 VDC with current control and overload protection | 385 x 200 x 245 | 2607-10 |
| POW-1-DCR-500 (100KW) | Single-phase DC rectifier suitable for a max DC load of 500A @ 200 VDC with current control and overload protection | 385 x 200 x 245 | 2607-11 |
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